If you arrived on the VW Polo website because you searched for EPC, or EPC light or engine won't rev, then you have certainly arrived at the right place. There are several definitions for ECP, the first of which will be explained is Electronic Parts Catalog (EPC).
EPC stands for Electronic Parts Catalogue (EPC) and companies like Mercedez Benz, Toyota, Volkswagen, Enigma, Attrakt among many, many others host computer based electronic catalogs of the individual auto parts and accessories that make up their engines, cars, tractors, specialized machinery and farming equipment etc. Restated, an EPC is catalog in electronic format much like CVS data or a database file or similar, that can be downloaded or is accessible online.
Then there is the second type of EPC - Electronic Parts Catalog (EPC) software. MultiCat and Msys.EPC are companies that specialize in the software that can display an exploded view of an assembled device. For example, the exploded view of an engine, or gearbox, or cylinder head, showing the individual bolts and nuts, flanges, hoses and brackets, etc. and their component part numbers.
Thirdly, there is also the Electronics Parts Catalog (EPC) which is an electronic list or database of semiconductor components, from diodes to transistors to integrated circuits to thyristors, etc... This EPC is often called and equivalents book or catalog and hosts the specifications of semiconductors from several manufacturers. A typical EPC is the RS Electronic Components and Tools Database. This EPC doubles up as the third type of EPC which is the Electronic Product Code. Component Product Codes look like, 1N4148 or BC337, MCP2515, TYN812RG, etc... for electronic components.
And finally, the Electronic Power Control (EPC) that freaks out almost each and every VW 1.6 Polo, Audi TT and Golf TDI, owner. Most vehicles with Drive-by-Wire (throttle control) usually have a Electronic Power Control (EPC) indicator lights on dashboard which lights up when there's a problem with the Drive-by-Wire system. This would involve the two accelerator pedal sensors G79 and G185 and in some cases the two sensors G187, G188 inside throttle control valve body - control actuator.
[As discussed in previous blogs] When the engine idles, neither the Throttle Valve Angle Sensor nor the Accelerator Pedal Position Sensor are monitored for faults by the ECU, as such, the engine does not respond to accelerator input but will limit engine to 1200 RPM.
Both the accelerator sensors and the throttle valve sensors work on the same principle since all 4 of them are potentiometers. The input voltage is 5 Volts and the increments are in millivolts implying that there is an acceleration range of between 0 and 5000. Throttle valve angle sensor 1 and Throttle valve angle sensor 2, Accelerator position sensor 1 and Accelerator position sensor 2 sliders makes contact with the resitive track and outputs the appropriate voltage level to the ECU. These resistive tracks are prone to go faulty since they are gold plated contacts running on gold plated copper tracks etched on a PCB. Over time the contacts wears right through the gold and copper plating, only making contact with the bakelite or fibreglass substrate. This type of potentiometers are less reliable than ceramic thick-film potentiometers.
When the EPC warning light goes on and your acceleration goes limp and the engine won't revv-up there is an easy cure but there may be exceptions. Get the car home even if it means driving really slowly in "Limp Mode". Once home, disconnect the battery for about 15 minutes or so, but not more than 20 minutes then reconnect. NB! do not disconnect the Live terminal, disconnect the Earth terminal. If the battery is disconnected for more than 20 mins you will lose your radio settings since the radio also participates in volatile and no-volatile memory of the CAN-Bus. Reconnect the battery but make certain that the ignition is off. Once this is done, turn on the ignition so that the dashboard lights go on but do not start your car and DO NOT touch your accelerator pedal. After about 5 minutes the throttle body will aligns itself. After 10 minutes turn off the ignition, wait for 2 mins then start the car and let it idle for abut 2 minutes as well. By now, the EPC warning light should be off and the engine will rev as normal.You may have to to this twice. If this worked for you, please do give me some feedback with a comment.
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