Showing posts with label Seat Alhambra Seat Altea Seat Arosa Seat Cordoba Seat Ibiza Seat Inca Seat Leon Seat Mii Seat Toledo. Show all posts
Showing posts with label Seat Alhambra Seat Altea Seat Arosa Seat Cordoba Seat Ibiza Seat Inca Seat Leon Seat Mii Seat Toledo. Show all posts

Saturday, June 6, 2015

KNOCK SENSOR

VAG KNOCK SENSOR K1 AND THE EPC LIGHT

VW, Seat, Skoda  and Audi Knock sensors have become quite notorious for sending the car into "limp mode". Limp mode is a safety feature on all Drive by Wire vehicles, implying an EPC-electronic power control-but no accelerator cable. EPC implies torque control. By analogy,  its something like a horse that gets spooked and takes off at high speed and out of control with its rider unable to rein him in,  or a frayed accelerator cable that becomes stuck while driving at high speed. That's just a recipe for disaster. Imagine stepping on the brake pedal but the high revs of the engine just forces the car forward, smoke pouring from the brake pads to the point that the become glazed and  no longer has any effect. Pushing the transmission into neutral isn't an option because without the load, the engine is destined to blow, perhaps even push a piston  through the side of the engine lock.  Drive by wire prevents this from happening and cuts power to the powertrain if it detects a fault that puts the engine at risk. Knock reacts somewhat similar to backfire since both are due to detonation and pre-ignition-incomplete combustion.

Detonation is a common problem associated with lean fuel mixture -non stichometric-and torque. The EPC light is often triggered on an incline when the torque is insufficient to pull the car uphill when in an inappropriate gear. Knock sensors can detect combustion knocks in individual cylinders. Knock sensor 1 (G61) senses cylinders 1 & 2, and knock sensor 2 (G66) senses cylinders  3 & 4. To prevent combustion knock, the ECU cylinder selective knock control overrides the electronic control of the ignition timing by retarding the timing, but may not be unable to if the Fuel Octane is too low causing secondary combustion in the cylinder. Knock sensor 1 (G61) is known to trigger EPC light and activate limp mode, hence it needs to be checked for flush engine contact and correct torque. DTC  P0171 and P0174 could show up in scans.

The ECU calculates engine ignition timing based on input signals from Throttle Position (TP) Sensor G79 and  Accelerator Pedal Position G185, the  Engine Speed (RPM) Sensor G28,  the load signal from Mass Air Flow (MAF) Sensor G70, the signal from the Throttle Valve Control Module J338,  the Coolant Temperature (ECT) Sensor G62, both Knock Sensors G61, G66 (additional G198 & G199 on V6, W8 & W12 engines) and signals from Camshaft Position Sensors G40, G163, (additionally G300, G301 on V6, W8 & W12 engines) When the engine is below 40 degrees  celsius knock sensors signals are not used to make timing decisions. What this implies is that when the EPC light turns on  when the engine is still cold, the knock sensors are not guilty , neither  the the Mass Air Flow (MAF) Sensor G70 nor the Coolant Temperature (ECT) Sensor G62 since whilst idling, have nothing to do with torque. That leaves the Accelerator Pedal with G79 & G185, the Throttle  Control body senders G187 & G188,  the  Engine Speed Sensor G28,  Camshaft Position Sensors G40 & G163 as the EPC limp mode culprits. However sensors are fairly reliable but the wiring  harnesses  are  more likely to be the cause of the problem, see wiring in Audi.

Fuel pressure regulator valve N276, the wastegate bypass regulator valve N75 and the  Ignition Coil N, N128, N158, N163 and its Power Output Stage N122 are three  more EPC culprits. Injectors N30-N33 can also cause the EPC light to turn on and cause car to go into "limp mode" but also causes the engine not to run smoothly. Once again before condemning the sensors or actuators, check the wiring harnesses to them.



EPC light
Epc light?
EPC light on
EPC light problem
EPC warning light?
EPC and ESP Problems
EPC and ABS warning lights on
EPC warning light, advice welcome
EPC Light and stalling
EPC what does this mean?
Epc Light that keeps coming on
EPC light and starting issues
EPC light come on frequently
EPC light pain in my butt
Epc Light On Power Loss
EPC warning light - car shakes violently - ideas?
EPC light & locked in Park. 2006 A6, need solution.
EPC light / Check Engine light - Audi not finding issue
EPC light came on and can't start the engine
EPC light coming on and difficulty starting
EPC warning light and stalling in traffic
EPC warning light is on the dash and another lamp
EPC light came on and there was lots of shudder
EPC light has just come on and doesn't go away
The EPC light came on and I had sluggish power
The EPC warning symbol came on today while driving.
The EPC warning light has been triggering fairly regularly
The warning light EPC does not go out or comes on or flashes
Occasionally the EPC light comes on
EPC Light comes on at 4000 rpm - clears on restart
EPC warning light?? 15 Nov 2011
EPC Light comes on at 4000 rpm - clears on restart 3 Mar 2011
My EPC and CEL (Check Engine Lamp) is on
My EPC light is now light on the dash
My EPC light goes on/off on a daily basis
My check engine light and EPC light is on
My Audi's epc light came on this morning
My epc light and check engine light came on
My EPC light came on then I tried to start the car but nothing happened
What is the EPC warning light?
what's the mean of epc light, when it's come on ?
When I start the car the EPC light on the dashboard stay on
when epc light's come on, car loosing power
What is epc warning light mean on a seat ibiza
Check Engine Light & EPC Light came on
When you try and accelerate the EPC light comes on and the throttle cuts out
Why does the epc light keep coming on in my audi a4
A4 with EPC light, stalling at dangerous times
Audi Q7 EPC engine management warning light
I have EPC warning light and acceleration problems
I'm having a problem with the EPC light on my 2003 Audi A4 2.0FSI
I keep getting the epc light come on
j'ai le voyant EPC qui reste allumé
Having EPC problems with a skoda fabia 1.4
Seat Leon 52 plate EPC light
Seat ibiza 1.2 EPC and Engine light on
Seat Ibiza EPC light on and acceleration problem?
Fabia EPC Light on
Seat arosa EPC light?
How do I reset a Seat Arosa EPC light?

The above EPC errors are common to Volkswagen, Audi, Skoda and Seat. The  VW, the 4motion, the Amarok, the new Beetle, the Bora, the Caddy, the Corrado, the CC, the Eos, the Fox, the Golf, the Jetta, the Kombi, the Lavida, the Lupo, the Passat, the Polo, the Phaeton, the Routan, the Santana the Scirocco, the Sharan, the Tiguan, the Touran, the Touareg, the Transporter, the Vento , the Up and lastly the Vivo. The Audi A1, A2, A3, A4, A5, A6, A7, A8, the Q3, Q5, Q7, the RS4, RS6, RS8, the R8, the S4, S6, S8, Audi TT. The  Seat Alhambra, the Altea, the Arosa, the Cordoba, the Ibiza, the Inca, the Leon, the Mii and the Toledo,  Skoda  Felicia, the Octavia, the Fabia, the Superb, the Roomster, the Yeti, the Rapid and the Citigo. The Audi RS-6, A4 Fsi, Audi A4, Audi S3, Audi TT, Audi R8, audi a4 2.8 quattro 5 speed, Skoda fabia, seat leon, seat ibiza, Avant RS 2, Coupé, Audi A3 Mk1, Volkswagen Golf Mk4, Volkswagen New Beetle, Volkswagen Bora/Jetta Mk4, SEAT León Mk1, SEAT Toledo Mk2, Škoda Octavia Mk1,  TFSI, FSI, GTI, TDI, 

Thursday, March 5, 2015

INTERMITTENT IMPLAUSIBLE


VW POLO 9N HIGHLINE


The VW Polo comes in three flavours viz. the 9N1, 9N2 and the 9N3, dating from 2002-2009.  The Skoda Fabia and the Seat Ibiza/Cordoba share many of the 9N trates but omit Address 25 since all their onboard control module functions are not identical. In the case of the VW Polo, it shares the coding in Address 17 with Address 25 because they are linked, but this applies morso to the 9N3. However, the easiest way to recognised the 9N and its clones, are by the 6Q0, 6Q1, 6L0, 6N0 and 6R0 modules which are also populated in the Polo 6N range. The interesting thing is that even though some module are the same in both its hardware and software, they have different codings specified. 

It is understandable, since the coding value is subject to the collective components fitted because the coding is a sum of the binary value applicable to the individual components. This can be seen in the three scans below. Be that as it may, module coding seems to be a huge problem with most vehicle owners who do their own repairs, however I have also seen qualified mechanicians struggle for days to get a car back to its readiness state. The status chart below is what every VAG driver / owner desires from their vehicle, but  is often totally elusive.

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: Status: OK 0000
19-CAN Gateway -- Status: Status: OK 0000
25-Immobilizer -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
56-Radio -- Status: OK 0000

Readiness: 0 0 0 0 0  / Gata de funcþie: 0 0 0 0 0 / Tests passés: 0 0 0 0 0

VCDS FAILED READINESS SETTING
What I have found, is that when a component that contributes to the module coding value malfunctions, the scan reads "1 Fault Found: 01044 - Control Module Incorrectly Coded" but if the malfunctioning component is first repaired or replaced, and the fault is cleared, the  01044 code does not return since the checksum of the module is once again correct. Many vehicles owners see this 01044 code and start changing module codes, normally just to see what happens. But, and a big but at that, before I continue, I need to stress that it's imperative to print out a scan of the faults and the module codings before any repairs are attempted, so that, if there is a problem, you can always revert back to the original coding. Failure to so could incapacitate your car until it can be correctly re-coded which could be both time consuming and expensive. Implausible and Intermittent (implausible  intermittent signal) problems on VAG cars are rife or rather intermittent and implausible  (implausible  intermittent signal)  problems on all cars are rife ever since control modules were introduced. The main reason for this is bad, poor or intermittent electrical contact, especially  considering the vast increased in the number of multi-pin plugs and sockets and edge connectors. Because vehicles move,  the  forces on the electrical connections constantly changes and that's besides the expansions caused by heat and the contractions caused by cold, and the corrosive effect of the weather on vehicles. Hence intermittent problems in all languages abound. What follows is just a sampling of the intermittent and implausible (implausible  intermittent signal) error codes we could encounter.

01314 - Engine Control Module
013 - Check DTC Memory - Intermittent

00816 - Sensor für Lenkhilfe
30-00 - Unterbrechung / Kurzschluß nach Plus

00716 - Air recirculation Flap Positioning Motor (V113)
000 -  -  - Intermittent

01336 - Bus de données Groupe Confort
80-00 - en mode fil unique

004506 - Fuel Pressure Sensor (G247)
P119A - 000 - Malfunction - Intermittent - MIL ON

01596 - Servomoteur de volet d´air frais/air recyclé (V154)
30-10 - Rupture/court-circuit au pôle + - Intermittent

01336 - Data Bus for Comfort System
80-10 - Single-Wire Operation - Intermittent

01271 - Stellmotor für Temperaturklappe (V68)
000 - - - Sporadisch

00588 - Airbag Igniter; Driver Side (N95)
32-10 - Resistance too High - Intermittent

00778 - Steering Angle Sensor (G85)
49-10 - No Communications - Intermittent

00706 - Relais de ventilateur de radiateur V7 et V35 -vitesse 2 (J513)
009 - Rupture/court-circuit à la masse - Intermittent

00896 - Closing unit tailgate (F256)
27-10 - Implausible Signal - Intermittent (implausible  intermittent signal) ----------

00576 - Klemme 15
002 - unterer Grenzwert unterschritten - Sporadisch

01312 - Powertrain Data Bus
37-10 - Faulty - Intermittent

00-Senzor unghi volan -- Status: OK 0000
01-Motor -- Status: Malfuncþie 0010
03-ABS frâne -- Status: OK 0000
08-Clima automatã -- Status: OK 0000
09-Electronica centralã -- Status: Malfuncþie 0010
15-Airbaguri -- Status: OK 0000
16-Electronicã volan -- Status: OK 0000
17-Instrumente bord -- Status: OK 0000
19-Poarta CAN  -- Status: Malfuncþie 0010
25-Blocare pornire -- Status: OK 0000
42-Uºa electr. ºofer -- Status: OK 0000
44-Asistenþã direcþie -- Status: OK 0000
46-Confort -- Status: Malfuncþie 0010
52-Uºa electr.pasager -- Status: Malfuncþie 0010
56-Radio -- Status: OK 0000
69-Tractare -- Status: Neautorizat 0001
76-Asistenþã parcare -- Status: OK 0000
7D-Încãlz. Aux. -- Status: Malfuncþie 0010

VW JETTA WIRING HARNESS
However,  we all desire the following messages from our cars:-  Aucun code défaut trouvé. No fault code found. Kein(e) Fehlercode(s) gefunden. Nu a gãsit coduri.  The wiring harness of all cars are made with flexible multicore wire with terminal connectors and clip-lock plugs to facilitate connection durability when driving on bumpy roads and uneven surfaces but it seems that shaking, vibration, heat, shafting and corrosion are responsible for the above errors which would probably not resulted if there were not as many interconnected sub harnesses, and multi-pin electrical connections. Volkswagen  vehicles wiring harnesses have undergone a huge technological evolution since 1984. So much so that  30 years later the average wiring harnesses has become extremely complex because the number of terminals have progressively increased from a typical 200 terminals in a 1994 vehicle to as many as 1,400 terminals in the latest models.

The cost implications of these new wiring harnesses and electronic modules constitute more than a quarter of the price of the cars. It is estimated that it takes approximately one and a quarter hours to completely assemble and engine on a production line, whereas it takes more than 5 hours to assemble a wiring harness. Since the complexity of wiring harnesses  escalated exponentially, it is only obvious that the time and cost associated with repairing wiring harness would increase considerably. Thinner wires are used carrying extremely low-level signals and data, interlinked electronic control modules, sensors and actuators communicating in several protocols, collectively resulting in limited access and mass confusion. Restated, automotive repairs have become lot more complicated and it is estimated that almost half of all warranty repairs are caused by electrical malfunctions, and approximately 30 percent of all tow-ins, are due to problems associated with the wiring harness.

This emphatically tells us that the wiring harness is no longer a collection of wires and connectors bound together, because each and every length of wire, connection,  twist and turn, is carefully engineered to suit the application and its environment. Therefore whenever electrical harness repairs become necessary, don't use shortcuts and offcuts pieces of wire from an old extension lead or solid wire from domestic electrical cable and solder joints. Solder joints will eventually break due to vibration and spirited driving. Use the appropriate motor grade multicore flexible wiring of the appropriate diameter with the correct terminals and the appropriate electronic modules and components to restore the wiring harness to its original integrity because failure to do so, will only result in more intermittent and implausible (implausible  intermittent signal) contacts. To give you some idea of the wiring harness complexity I have included the numbers of the various sub harnesses that constitute the entire harness for my car.

WIRING HARNESS

VW Polo Highline 2.0L wiring harness  numbers ( Teilenummern ZSB- Leitungsstrang)

6Q2 970 005 DH, 6Q2 970 006 Q, 6Q2 970 010 L,  6Q2 970 024 H,
6Q2 970 076 AB, 6Q2 970 091 H, 6Q2 970 099 E , 6Q2 970 106 RB,
6Q2 970 111 D,   6Q2 970 154 C, 6Q2 970 191 D,  6Q2 970 083 CJ,
6Q2 970 050 P,    6Q2 970 125 K, 6Q2 970 102 RQ,  6Q2 970 023 CD,
6Q2 970 003 L,    6Q2 970 049 F, 6Q2 970 000 RQ,   6Q2970 030 AA
6Q2970 012 CN,

The underlined 6Q2 970 049 F above is the Cent. Elect. Controller 0009 BN-SG.   2S36 siting at Address 09,  the rest are individual harnesses or rather interconnecting parts of a whole harness.

SCANS

Chassis Type: 9N1 - VW Polo
Scan: 01,02,03,08,09,15,17,19,37,44,46,56,69

Address 01 -------------------------------------------------------
Controller: 032 906 032 E
Component: ME7.5.10 *2503
Coding: 00071

Address 03 -------------------------------------------------------
Controller: 6Q0 907 379 AF
Component: ABS 8.0 front H03 0002
Coding: 0002175

Address 08 -------------------------------------------------------
Controller: 6Q0 820 045
Component: Klimaanlage X0840

Address 09 -------------------------------------------------------
Controller: 6Q0 937 049 D
Component: À0_0 BN-SG. 1S34
Coding: 25742

Address 15: ------------------------------------------------------
Airbags
Controller: 6Q0 909 605 AE
Component: 0H AIRBAG VW5 0C 0010
Coding: 12360

Address 17 -------------------------------------------------------
Controller: 6Q0 920 823 B
Component: KOMBI+WEGFAHRSP VDO V02
Coding: 00141

Address 19 -------------------------------------------------------
Controller: 6N0 909 901
Component: 0000 GATEWAY CAN 1S34
Coding: 00014

Address 44 -------------------------------------------------------
Controller: 6Q0 423 156 AB
Component: LenkhilfeTRW V270
Coding: 10140

Address 46 -------------------------------------------------------
Controller: 6Q0 959 433 E
Component: 67 Komfortgerát 0002
Coding: 00018

Address 56 -------------------------------------------------------
Controller: 6Q0 035 186 A
Component: Radio FF6 0001
Coding: 00401

End -------------------------------------------------------


Fahrzeugtyp: 9N - VW Polo
Scan: 01 02 03 08 09 15 17 19 25 37 44 45 46 56 76

Adresse 01: -------------------------------------------------------
   Motor
   Teilenummer: 03D 906 023
   Bauteil: SIMOS91 1.2l 2V     5415
   Revision: --H04---    Seriennummer: VWZ5Z0G8041219
   Codierung: 0000071
   Betriebsnr.: WSC 00810 219 84798
 
Adresse 03: -------------------------------------------------------
   Bremsen  
   Teilenummer SW: 6Q0 907 379 AF    HW: 6Q0 907 379 AF
   Bauteil: ABS 8.0 front   H05 0002
   Revision: 00000000    Seriennummer: 00000000000000
   Codierung: 0002082
   Betriebsnr.: WSC 00788 785 00200

Adresse 08: -------------------------------------------------------
   Klima/Heizung  
   Teilenummer: 6Q0 820 045
   Bauteil: Klimaanlage        X0850

Adresse 09: -------------------------------------------------------
   Bordnetz      
   Teilenummer: 6Q1 937 049 F
   Bauteil: 0009 BN-SG.         2S36
   Codierung: 25742
   Betriebsnr.: WSC 00788
 
Adresse 15:  -------------------------------------------------------
   Airbag      
   Teilenummer: 1C0 909 605 K
   Bauteil: 19 AIRBAG VW51 0P   0010
   Codierung: 12601
   Betriebsnr.: WSC 00788
 
Adresse 17: -------------------------------------------------------
   Kombiinstrument    
   Teilenummer: 6Q0 920 804
   Bauteil: KOMBIINSTRUMENT AGD V04
   Codierung: 01131
   Betriebsnr.: WSC 00000
 
Adresse 19: -------------------------------------------------------
   CAN-Gateway      
   Teilenummer: 6N0 909 901
   Bauteil: 01K1 GATEWAY CAN    2S36
   Codierung: 00014
   Betriebsnr.: WSC 00788
 
Adresse 25: -------------------------------------------------------
   Wegfahrsperre
   Teilenummer: 6Q0 920 804
   Bauteil: IMMOBILIZER     AGD V04
   Codierung: 01131
   Betriebsnr.: WSC 00000
 
Adresse 44: -------------------------------------------------------
   Lenkhilfe    
   Teilenummer: 6Q0 423 156 AB
   Bauteil: LenkhilfeTRW        V270
   Codierung: 10140
   Betriebsnr.: WSC 00788
 
Adresse 46: -------------------------------------------------------
   Komfortsystem    
   Teilenummer: 6Q0 959 433 E
   Bauteil: 3F Komfortgerát     0002
   Codierung: 00019
   Betriebsnr.: WSC 00788
 
Adresse 56: -------------------------------------------------------
   Radio      
   Teilenummer SW: 6Q0 035 152 G    HW: 6Q0 035 152 G
   Bauteil: Radio DE2           0007
   Revision: 00005000    Seriennummer: VWZ4Z4G3272350
   Codierung: 0020200
   Betriebsnr.: WSC 00788 785 00200
 
Ende -------------------------------------------------------

Type chassis: VW Polo 9N
Scanner: 01 02 03 08 09 15 17 19 37 44 45 46 56 76

Adresse 01: -------------------------------------------------------
Moteur
No. pièce: 038 906 019 NC
Pièce: 1,9l R4 EDC 0000SG 6138
Codage: 00002

Adresse 03: -------------------------------------------------------
Freins ABS
No. pièce Log: 6Q0 907 379 AF Mat: 6Q0 907 379 AF
Pièce: ABS 8.0 front H05 0002
Révision: 00000000 No. de série: 00000000000000
Codage: 0002193

Adresse 08: -------------------------------------------------------
Climatronic
No. pièce: 6Q0 907 044 E
Pièce: CLIMAtronic PQ24 3805

Adresse 09: -------------------------------------------------------
Centrale Elec.
No. pièce: 6Q1 937 049 F
Pièce: 0009 BN-SG. 2S36
Codage: 09870

Adresse 15: -------------------------------------------------------
Airbags
No. pièce: 1C0 909 605 K
Pièce: 17 AIRBAG VW51 0N 0010
Codage: 12599

Adresse 17: -------------------------------------------------------
Instruments
No. pièce: 6Q0 920 825 H
Pièce: KOMBIINSTRUMENT VDO V06
Codage: 01141

Adresse 19: -------------------------------------------------------
Gateway CAN
No. pièce: 6N0 909 901
Pièce: 01K1 GATEWAY CAN 2S36
Codage: 00014

Adresse 44: -------------------------------------------------------
Direction assistée
No. pièce: 6R0 423 156
Pièce: LenkhilfeTRW V272
Codage: 10120

Adresse 46: -------------------------------------------------------
Module confort
No. pièce: 6Q0 959 433 E
Pièce: 5F Komfortgerát 0002
Codage: 00017

Adresse 56: -------------------------------------------------------
Radio
No. pièce Log: 6Q0 035 152 E Mat: 6Q0 035 152 E
Pièce: Radio 9NK 0004
Révision: 00001000 No. de série: VWZ4Z4H0100621
Codage: 0040400

End -------------------------------------------------------

Feel free to upload your VW, SKODA, SEAT & AUDI scans.

Adresse, Address,  Betriebsnummer, WS Code, Control Module for Airbags, Control Module for Climatronic, Control Module in Instrument Cluster, Power Steering Control Module, Engine Control Module, Data Bus for Comfort System, Coding, Control Module for Digital Sound Package, No Signal/Communication - Intermittent, Intermittent Operation, Defective - Intermittent, Open Circuit — Intermittent, Short to Ground — Intermittent, Open or Short to Plus — Intermittent, Implausible Signal — Intermittent, No Communications - Intermittent, Electrical Fault in Circuit - Intermittent,

Saturday, February 21, 2015

01044 - CONTROL MODULE INCORRECTLY CODED


CONTROL MODULE INCORRECTLY CODED

Since 1994 auto repairs has drastically changed, so much so that most cars cannot be repaired  without a diagnostic code tester. It is therefore advantages to invest in one of the hand held free standing devices or cable interfaces that plugs into a USB port of a laptop computer running the appropriate software to do the necessary. The best software to date for Vag cars is undoubtedly VCDS from Ross Tech. Their latest version is version 14. The software is absolutely free but the interface cable comes at a cost. It is a bit pricy but its a worthwhile investment since it entitles you to free updates for life. This interface cable has a built in PAL chip which doubles-up as a dongle containing the cable activation code. Even though there are several out-band 3rd party interface cables available on the market, none of them gives you the confidence that a VCDS HEX-CAN automotive diagnostic device, that is backed by a service company ready to help with any automotive queries, gives you. Bare in mind that this software has the ability to change the behaviour of the electronic control systems built into your car which can result resulting in catastrophic effects if not performed correctly. If you lack the competence or confidence to perform these operations, or even if you are unfamiliar with or the software, I urge you to refrain from changing anything and obtain an experts advice or assistance. Write down or print out all codes and settings so that it is easy to revert back to them.
Below are just a few of the faults that have popped-up on various vag cars over the past few years. Since the codes cover all Vag cars, the code "01044 - Control Module Incorrectly Coded" has occurred several thousand times in all makes and models of Vag cars, in all languages and countries throughout the world.

01044 - CONTROL MODULE INCORRECTLY CODED


01044 - Modul de comanda: codare incorecta
        35-00 -  -

01044 - Steuergerät falsch codiert
        35-00 -  -

01044 - Módulo de control codificadas incorrectamente
        35-00 -  -

01044 - Modul za kontrol Nepravilno Kodiran
        35-00 -  -

01044 - module de commande codées correctement
        35-00 -  -

01044 - Control Module ongecodeerde
        35-00 -  -

01044 - Beheer Module Verkeerd Gekodeerde
        35-00 -  -

01044 - Upravljački modul Pogrešno Coded
        35-00 -  -

01044 - Control Module Nepareizi Coded
        35-00 -  -

01044 - 控制模塊編碼不正確
        35-00 -  -

01044 - Kòngzhì mókuài biānmǎ bù zhèngquè
        35-00 -  -

01044 - Modul de control codificate incorect
        35-00 -  -

01044 - Kontrolli Module kodifikua Gabimisht
        35-00 -  -

01044 - وحدة التحكم الأكواد بشكل غير صحيح
        35-00 -  -

01044 - Řídicí modul nesprávný kód
        35-00 -  -

01044 - Modul Kawalan Salah Dikodkan
        35-00 -  -

01044 - Kontrol Modülü hatalı Kodlu
        35-00 -  -

01044 - Control Module Felaktigt Kodad
        35-00 -  -

Genuine VCDS cable and Software from Ross Tech.

What I find most intriguing is that for most DTC codes, VW offers some sort of help by using words like "intermittent" " implausible" "short circuit" "limit exceeded", etc.. like these faults below, but the 01044 faulty code featured above offers absolutely none. However, I have included some data below that may be of some help. Should you find these codes helpful, all I ask is for you to like my site on G+1Facebook, Twitter, Pinterest, etc.

00532 - Supply Voltage B+
07-10 - Signal too Low - Intermittent

01044 - Control Module Incorrectly Coded
35-00 -  -

01179 - Incorrect Key Programming
35-00 - -

01179 - Incorrect Key Programming
005 - No or Incorrect Basic Setting / Adaptation

00852 - Loudspeaker(s); Front
44-00 - Short Circuit

16795 - Secondary Air Injection System: Incorrect Flow Detected
P0411 - 35-00 -  -

01044 - Control Module Incorrectly Coded
35-00 - -

00933 - Electric Window Motor; Passenger Side (V148)
62-10 - No or Incorrect Adjustment - Intermittent

16795 - Secondary Air Injection System: Incorrect Flow Detected
P0411 - 002 - Lower Limit Exceeded

16825 - EVAP Emission Control Sys
P0441 - 35-10 - Incorrect Flow - Intermittent

00928 - Locking Module for Central Locking: Front Driver Side (F220)
27-00 - Implausible Signal

VW 9N CODES FOR:
CONTROL MODULE INCORRECTLY CODED

If  one of the following controllers is fitted in your car, try each of these codes individually  and you are guaranteed to solve your " Control Module incorrectly coded" problem, providing you have just changes the coding of one module or replaced only one module.  I need to stress as I have in a previous blog that every Control module that is fitted in your car has a prefered coding which is subject to the equipment it supervises. As such, its coding is stored as an onboard binary number, which in essence is the binary sum of the features for that specific module. Whereas the master ECU / Ctrl Head Dash  also stores an onboard binary number which in essence is the binary sum of all the Control Module's coding fitted in the car. This binary sum is called the checksum and any incorrectly coded  module will result in an erroneous checksum. If this is the case, the erroneous checksum is compared to a reference checksum also stored in the ECU module and any discrepancy could incapacitate your Volkswagen completely or present you with some peculiarities and error codes to match. Like the notorious 01044 control module incorrectly coded error. Checksum verification was adopted by BOSCH Motronic ECUs to validate its EPROM's stored data. So, it is wise not to change the coding or replace any control modules in your VW AUDI, SKODA or SEAT unless you are au fait with binary and hexadecimal number systems.

Address 09: Cent. Elect. [21343 login]
Component: 0009 BN-SG. 2S36

Controller: 6Q1 937 049 F
Coding: = 09870 / 09390 / 08332 / 25742 / 26030 /
26254 / 00004 / 09358 / 16396 / 08588 / 08204 /
00004 / 09646 / 24716 / 25743 / 24588 / 17422 /

Controller: 6Q1 937 049 D
Coding: = 00140 / 16524 / 09406 / 17422 / 25610 /
25614 / 25774 / 09358 / 25646 / 00012 / 01166 /
25774 / 25742 / 09870 / 09390 / 09646 /

Controller: 6Q1 937 049 C
Coding: = 09358 / 09390 / 00140 / 16396 / 25742 /
00012 / 25742 / 26046 / 25614 /

Controller: 6Q1 937 049 B
Coding: = 25754 / 09374 / 00140 / 17594 / 25758 /

Controller: 6Q1 937 049
Coding: = 00141 / 09234 / 09870 / 09362 / 09358 / 09394 / 09646 /

Address 09:  Cent. Elect.  [21343 login]
Component: 0000 BN-SG. 2S36
Address 09: Controller: 6Q1 937 049 F Coding: 09358
Address 09: Controller: 6Q1 937 049 F Coding: 25742
Address 09: Controller: 6Q1 937 049 F Coding: 25743

Address 09:  Cent. Elect.  [21343 login]
Component:  000B BN-SG. 2S36
Address 09: Controller: 6Q1 937 049 F Coding: 08588
Address 09: Controller: 6Q1 937 049 F Coding: 16524
Address 09: Controller: 6Q1 937 049 F Coding: 24716

NB! More component codes in the next blog ...

INSTRUMENT CLUSTER / IMMOBILIZER / KOMBI
6Q0 920 825

Component: KOMBIINSTRUMENT VDO V06
Address 17: Instruments Controller: 6Q0 920 825 E Coding: 01144

Component:  INSTRUMENT CLUSTER VDO V07
Address 17: Instruments Controller: 6Q0 920 825 E Coding: 01144

Component: KOMBIINSTRUMENT AGD V05
Address 17: Instruments Controller: 6Q0 920 825 F Coding: 01132

Component: KOMBIINSTRUMENT AGD V02
Address 17: Instruments Controller: 6Q0 920 825 F Coding: 01132

Component: KOMBIINSTRUMENT AGD V04
Address 17: Instruments Controller: 6Q0 920 825 F Coding: 01132

Component:  KOMBIINSTRUMENT VDO V06
Address 17: Instruments Controller: 6Q0 920 825 F Coding: 01132

Component: KOMBIINSTRUMENT VDO V03
Address 17: Instruments Controller: 6Q0 920 825 G Coding: 01132

Component: KOMBIINSTRUMENT VDO V06
Address 17: Instruments Controller: 6Q0 920 825 G Coding: 01132

COMPONENT KOMBIINSTRUMENT VDO V06
Address 17: Instruments Controller: 6Q0 920 825 H Coding: 01141

Component: KOMBIINSTRUMENT VDO V06
Address 17:  Instruments Controller: 6Q0 920 825 J Coding: 01142

Component: KOMBIINSTRUMENT VDO V05
Address 17:  Instruments Controller: 6Q0 920 825 K Coding: 01148

Component:  KOMBIINSTRUMENT VDO V02
Address 17:  Instruments Controller: 6Q0 920 825 L Coding: 01148

CENTRAL CONVENIENCE

Address 46:
Controller:Central Conv.

06 Komfortgerát 0002 6Q0 959 433 C Coding: 00067
07 Komfortgerát 0002 6Q0 959 433 C Coding: 00259

63 Komfortgerát 0002 6Q0 959 433 E Coding: 00016
3  Komfortgerát 0002 6Q0 959 433 E Coding: 00016
5F Komfortgerát 0002 6Q0 959 433 E Coding: 00017
   Komfortgerát 0002 6Q0 959 433 E Coding: 00018
63 Komfortgerát 0002 6Q0 959 433 E Coding: 00016
64 Komfortgerát 0002 6Q0 959 433 E Coding: 00019
65 Komfortgerát 0002 6Q0 959 433 E Coding: 00018
67 Komfortgerát 0002 6Q0 959 433 E Coding: 00018
3F Komfortgerát 0002 6Q0 959 433 E Coding: 00018
3F Komfortgerát 0002 6Q0 959 433 E Coding: 00019
2F Komfortgerát 0002 6Q0 959 433 E Coding: 00064
4y Komfortgerát 0002 6Q0 959 433 E Coding: 00065
4z Komfortgerát 0002 6Q0 959 433 E Coding: 00065
6K Komfortgerát 0002 6Q0 959 433 E Coding: 00065
4U Komfortgerát 0002 6Q0 959 433 E Coding: 00066
4M Komfortgerát 0002 6Q0 959 433 E Coding: 00064
31 Komfortgerát 0002 6Q0 959 433 E Coding: 00067
4T Komfortgerát 0002 6Q0 959 433 E Coding: 00258

   Komfortgerát 0002 6Q0 959 433 F Coding: 00018
   Komfortgerát 0002 6Q0 959 433 Coding: 00021

J2 Komfortgerát 0002 6Q0 959 433 G Coding: 00064
20 Komfortgerát 0002 6Q0 959 433 G Coding: 00065
41 Komfortgerát 0002 6Q0 959 433 G Coding: 00017

1N Komfortgerát 0002 6Q0 959 433 H Coding: 00018
2Y Komfortgerát 0002 6Q0 959 433 H Coding: 00018
1N Komfortgerát 0002 6Q0 959 433 H Coding: 00019  
1R Komfortgerát 0002 6Q0 959 433 H Coding: 00067
0H Komfortgerát 0002 6Q0 959 433 H Coding: 00067


Tuesday, October 21, 2014

EPC DEMYSTIFIED


EPC DEMYSTIFIED IN THREE PARTS

PART 1


In a global village where defined lines between languages and nationalities, technologies and terminologies have become completely blurred, it is important to create terms of reference in discussions, so that we are all on the same page but pronunciation can at times offend the ear. To elaborate, some people say "tomarto" (tomato) some say "tomayto", some say micro computer and some say microprocessor, some say Electronic power control (EPC) some say Electronic Pedal control (EPC). But that's just semantics, the bottom line remains, that it establishes a common ground for people of different geographical spaces to discuss common topics.

In response to the hoards of queries I recently received and the abundance of confusion there is out there about EPC (Electronic Power Control); and in reply to the thousands of e-mails I received regarding EPC (Electronic Power Control) that I haven’t been able to reply to as yet nor will ever be able to, I decided to dedicate the next few episodes of my blog to explaining the EPC (Electronic Power Control) problem many VW drivers and VW owners are having with their cars as if they were two year olds. (Not that two year olds can relate the subject at hand).

I have explained EPC in previous blogs, namely EPC light revisited explained and EPC why-engine-light-comes-on, however, I am going to elaborate on the EPC (Electronic Power Control)  concept and demystify it for the benefit of all these people mentioned above and all those destined to encounter this problem at some time or the other. The question is not if you will encounter an EPC problem but rather when you going to encounter an EPC problem, its just a matter of time. Be that as it may, for the sake of simplicity, and by analogy, I'm going to compare the workings of the EPC (Electronic Power Control) in a car to that of a PC (personal Computer) which in my humble opinion will aid understanding.  So here goes....

Electronics as a whole has intrinsically influenced human life globally, especially since the advent of the silicon chip. Through the evolution of said silicon chip, Microprocessors have become so common place, that it finds itself in virtually every modern day technological advancement from computers to televisions, cell phones to cameras, medical equipment to the very cars we drive, to mention but a few. As a result virtually everyone out-there, has heard of, or are familiar with the terms microprocessor, microcomputer or just computer, and as such, it establishes a basis to discuss familiar concepts. Most people in the "Secular World" either owns a computer or uses computers and accordingly have some understanding of its hardware and its software, and how well these complement each other and seamlessly work together. I mentioned this purely in preparation to my assertion that  follows. However, all those non-technical and all-thumbs people and those  who say "you don't have to know how an engine works in order to drive a car", are totally excused.

EPC for Hands-on Dudes, Savvy Ladies and other pragmatic people.
Computers can roughly be subdivided into building blocks, each of which is responsible for a specific function or a collection of functions. As such a combination of these specific functions gives rise to the correct and proper functionality of the computer or computer based device. For instance, the computer hard drive functions as the storage unit that holds the operating system, application programs and user data. The DVD Rom, serial port, keyboard and mouse acts as input devices. Whereas and the speakers, printer & screen act as output devices, doubling-up as the interfaces of information interchange between man and machine (computer). The motherboard houses the CPU (central Processing Unit / Microprocessor chip) it ancillary / auxiliary timing chips, control and data buses, RAM and sub circuitry for  AGP, PCI, MR1, PCMCIA, USB, Ethernet, Fire wire, parallel connectivity, etc. When all these specific components play together nicely, we are guaranteed a fully functional computer and a happy computer user.

Likewise the car can be subdivided into building blocks each responsible for a specific function. In this instance, the engine is the source of propulsion which delivers it to the rest of the drive train. The instrument panel, the steering wheel, the transmission and the braking system constitute some of the input and output devices, also   doubling-up as the interfaces of information interchange between man and machine (car). The electrical system; the ECU (Motronic control unit), Control unit within the dash,  along with its auxiliary modules, oversees the overall timing, sensor, actuator, control and data bus, as well as block components like the Radio, air conditioner and central locking etc. Once again, when all these discrete components play nicely together, we have a perfectly functional car and a happy driver / owner. More...


Wednesday, May 15, 2013

Volkswagen Electronics


VOLKSWAGEN ELECTRONICS

AUDI  MODULE CODING

Electronics has taken over the modern day car, a trend that started prior to 1994. Since then  motor vehicle electronics technology has taken on a completely different form. With the advent of OBD (On-Board Diagnostics) there has been strides to standardize automotive electronics in all vehicles with relative success. With the arrival OBD II automotive electronics standardization was close to uniform, however there were other derivatives, among which was EOBD (European OBD). Thereafter, CAN-Bus was introduced which is now the defacto standard for all cars built after 2008 internationally. All cars built from 2012 only sports CAN-Bus,  and are not backward compatible to older ODB II protocols, like KWP2000 for example. This move implies every auto technicians who financially invested in ODB II scanners will have to get the latest equipment in order to scan the latest cars. Just look at the Audi Q7 with its 50+ electronic modules all of which are CAN-Bus only. 
Audi Q7 has more than 50 Electronic Modules.

The hexadecimal list of Electronic Modules below are just an idea of what can be expected in current and future motor vehicles many of them having as many as 24 different module versions, many modules are incompatible with the various models of Audi, VW, Skoda and SEAT, each with its own features and coding.

02: Auto Trans
05: Acc/Start Authorization
07: Control Head
08: HVAC
0E: Media Player 1
0F: Digital Radio
11: Engine II
13: Auto Dist. Regulation
15: Airbags
16: Steering Wheel
18: Aux. Heater  
19: CAN Gateway
1E: Media Player 2  
20: High beam assist
22: All Wheel Drive
28: Heating / Air Conditioning (Rear)
2E: Media Player 3
34: Level Control
36: Driver's Seat
3C: Lane Change
3D: Special Function
42: Door Elect, Driver
47: Sound System
4F: Centr. Electr. II
52: Door Elect, Pass
55: Headlight Range
56: Radio
57: TV Tuner
5C: Lane Maintenance
61: Battery Regul.
62: Door, Left Rear
65: Tire Pressure Monitor
67: Voice Control
6C: Back-Up Camera
6D: Trunk Electronics
72: Door, Right Rear
77: Telephone


AUDI : - SOME ENGINE CONTROL UNITS AND CODINGS




Engine:

Controller:     8E0 909 518 A,
Coding:         0011581 or 0016711

Controller:    8E0 909 518 AA

Coding:         0011501

Controller:    8E0 909 518 AC
Coding:        0004501 / 0004581

Controller:     8E0 909 518 AF
Coding:         0016701 / 0016751 / 0016581

Controller:     8E0 909 518 AK
Coding:         0016711 /  0016751 /  0016501

Controller:     8E0 909 518 AL
Coding:         0011584

Controller:     8E0 909 518 AS
Coding:         0011511

Controller:    8E0 909 518 AQ  
Coding:        0011501

Controller:     8E0 909 518 F
Coding:         0016701 or 0016751

Controller:     8E0 909 518 G
Coding:         0016581


 AUDI Automatic Transmission 
codings will be covered in Future Blogs.

VIN Number identification 
will also be covered in Future Blogs.

Volkswagen’s new modular architecture 
will also be covered in Future Blogs.


Saturday, May 11, 2013

VW AIRBAGS


VW AIRBAGS CODING

Virtually all modern cars are fitted with airbags and VWs or VAG cars are no exception.  Airbags are specifically designed to protect the driver and  passengers in the unfortunate case of an accident.  Having airbags gives drivers and passengers a certain sense of safety and assurance should they be involved in an accident that injuries sustained could be kept at a minimum. Airbags are manufactured from a parachute-like material and they instantly inflates with a compressed gas,  when the automobile in which it is fitted to meets with a collision.


VW Polo Classic 2.0L highline facelift airbag controller
However it is becoming increasingly common for airbags to deploy unintentionally, sporadically and spontaneously, completely  without the help of an accident. Even though airbags are designed to make drivers and passengers feel safer, in several cars the presence of an airbag  has the complete opposite effect. Airbags dashboard lights are also commonly lighting-up for no reason and without explanation. If or when the airbag on the dash board  lights-up, the system detected a problem and as a consequence sets an error code or trouble code. This implies that the airbag circuit isn't working properly and will not deploy in the event of an accident. When the airbag light comes on  for no reason, you should have your VAG car checked and  diagnosed by a trained technician because the airbag system is certainly not a D.I.Y item. There is no "reset" for an airbag system so NEVER attempt to repair it yourself since serious injury can result  if not done correctly.


Every time the ignition is switch on the system does a self check and should  it detect a problem, the air bag light is will be illuminated or flash. Repeated flashing  is actually the fail code being spelled out in a two-digit code. The light will pulse the first digit,  pause, then pulse out the second digit, pause again but for longer, then start all over again. Once the problem if fixed and the error code cleared the light will stay off.

Normally car code readers, scan tools and auto diagnostic testers omit airbag testing and interrogation unless specifically selected for fear that the diagnostic equipment or user error could trigger the airbags and cause personal injury. Numerous airbag malfunctions has occur during impact, amongst which are delayed deployment, partially deployment and complete failure to deploy. Several vehicle owners including VW, Golf  and Polo owners have complained to The National Highway Traffic and Safety Administration about airbag problems which could entitle them to a full or partial refunds for airbag problems experienced and in some cases even entitled to a new car replacement.

When a VW ends up in a crash, it stores the crash data which cannot be cleared with a VAG-COM. VW and the  airbag controller manufacturer intended it to be "unclearable" but rather replaced.  Normally the safety belts will have to be replaced along with the new airbags because the strain gauges and other electro-mechanical sensors inside them are unreliable once they have exceeded the G-forces limit at deployment.

VW POLO
Address 15:      Airbags
Controller ID No 6Q0 909 601 F
Component 05 AIRBAG VW5 0010
Coding         12341
Alternative:       12337 or 12338

00589               Airbag Igniter 1 - Passenger Side -N131
         Short to Ground  INTERMITTENT
00588        Airbag Igniter - Driver Side -N95
         Resistance to High  INTERMITTENT
00589               Airbag Igniter 1 - Passenger Side -N131
         Resistance to High  INTERMITTENT
00588           Airbag Igniter - Driver Side -N95
         Resistance to Low  INTERMITTENT
00588        Airbag Igniter - Driver Side -N95
         Short to Ground  INTERMITTENT
P1280        Passenger side Airbag Switched Off

Below is a list of airbag codings and some alternatives for those with airbag coding issues.

6Q0 909 601        -   12597 or 12622 or 12360 or 12358 or 12628 or 12344 or 12360
6Q0 909 601 A    -   12362
6Q0 909 601 C    -   12338
6Q0 909 601 E     -   12343 or 12359 or 12354 or 12338
6Q0 909 601 F     -   12341 or 12337 or 12338
6Q0 909 601 OM -   12365
6Q0 909 601 OB  -   12354
6Q0 909 601 0C   -   12355
6Q0 909 601 2A   -   12865

OTHER INTERESTING VOLKSWAGEN TOPICS
VW ABS diagnostics
VW Polo Diagnostics